KNE408 Engineering projects B
Anechoic chamber design
Author: Zongtai LI - 490735
Supervisor: Dr. Damien Holloway
10th October 2020
I
DECLARATIONS
ZongtaiLi
Signed:
Dated:14/10/2020
I
ACKNOWLEDGEMENTS
I would like to thank my supervisor Dr Damien Holloway, who has given me a lot of
important suggestions and support throughout my honour project. He provided a lot of
relevant professional knowledge materials, helped me solve many professional problems that
troubledme,andmademyhonourprojectmoresmoothly.
I want to thank my partner Zi Yi Kam. Due to the epidemic, when I was unable to return to
Australia. It was he who gave me a lot of real data for impedance tube experiments in
Australia, and he helped me to successfully compare the experimental values with the
simulatedvalues.Iamverygratefulforhisguidanceandhelp
II
ABSTRACT
Ananechoicroomreferstoanacousticlaboratorythatminimizesinternalsoundreflectionand
external noise. The main purpose of the anechoic room is to simulate the acoustic conditions
of free space without obstacles.External noise is eliminated by the building itself, the thick
masonry walls and the silencers in the ventilation ducts in the anechoic room (even the
anechoic room must have an outlet for air toflow, otherwise it will endanger the health of the
staff inside. The room the inner surface of the watch is covered with a blanket or made of
horizontalandverticalwedge-shapedsound-absorbingmaterialstoreducethesoundreflection
toonethousandth.
Themainfocusofthisarticleistomodelthethree-dimensionalimpedancetubewiththefinite
element method. In order to study the sound absorption performance of this porous material,
the finite element method (FEM) is used here. By establishing a finite element model, the
relationship between sound absorption coefficient and frequency is studied, and the influence
of mesh size on sound absorption quality is studied. Finally, the finite element results are
compared withthe impedance tube experiment results to establish that the model can run well
sothatthemodelcanbeusedtosimulateothermaterialsthatcannotbeobtained.
Because the most important thing in Anechoic chamber design is to determine the sound-
absorbing materials needed for the anechoic chamber. We evaluated the sound absorption of
polyurethane foam as a wide and versatile porous material. The most important acoustic
parameterofporousmaterialsistheabsorptioncoefficient. Accordingtoit,thesematerialsare
classified as absorbing or reflecting. The absorption coefficient can be defined as the
relationship between the sound energy absorbed by a material and the total incidence that
strikes it. This coefficientis limited between0 for non-absorbent materials and 1for complete
absorption. In order to study the sound absorption coefficient of sound-absorbing materials,
we used impedance tubes to measure the existing materials FM100, FM50 G-G and FM50G-
W.
Finally, according to the results of the finite element analysis, in order to make the sound
absorption coefficient of the sound-absorbing material close to 1, the five coefficients of the
material's JCA model should be respectively: Fluid Resistivity should be greater than 13000
(Nsm^-4), Porosity and Tortuosity should be very Close to 1, it is very suitable when the
Viscous Characteristic Length of the material is 200um when using the model analysis, and
the Thermal Characteristic Lengrh changes according to the thickness of the material. When
the thickness of the material is 0.1m, the recommended Thermal Characteristic Lengrh is
recommendedItis400um.
III
Table of Contents
Anechoicchamberdesign.......................................................................................................................I
DECLARATIONS....................................................................................................................................I
ACKNOWLEDGEMENTS....................................................................................................................II
ABSTRACT............................................................................................................................................III
ListofTables.........................................................................................................................................VI
ListofFigures......................................................................................................................................VII
ListofAbbreviationsandAcronyms....................................................................................................IX
ListofSymbols........................................................................................................................................X
1.INTRODUCTION...............................................................................................................................1
1.1Background.......................................................................................................................................1
1.2ResearchObjectives..........................................................................................................................2
1.3Studyprotocols..................................................................................................................................3
1.4ThesisStructure................................................................................................................................3
2.LITERATUREREVIEW...................................................................................................................4
2.1AStudyofAnechoicchamber..........................................................................................................4
2.2AstudyofPoroussound-absorbingmaterial..................................................................................7
2.3AstudyofFiniteElementMethod...................................................................................................9
2.4Economicanechoicchambermaterial-polyurethaneacousticsponge.......................................12
3.METHOD..........................................................................................................................................19
3.1FiniteElementMethod...................................................................................................................19
3.1.1Introduction..................................................................................................................................19
3.1.2Theory...........................................................................................................................................19
3.1.3AcousticanalysisbasedonANASYS............................................................................................21
3.2Johnson-Champoux-Allard(JCA)Model.....................................................................................26
3.2.1Introduction..................................................................................................................................26
3.2.2EstimationofJCAparameters.....................................................................................................28
3.3ImpedanceTube.............................................................................................................................30
3.3.1Introduction.................................................................................................................................30
3.3.2laboratoryapparatus....................................................................................................................31
3.3.3Experimentalsteps........................................................................................................................32
4.RESULT&DISCUSSION...............................................................................................................33
4.1Chapterintroduction......................................................................................................................33
4.2Therelationshipbetweenfluidresistivityandabsorptioncoefficientofmaterials....................34
4.2TherelationshipbetweenmaterialPorosityandabsorptioncoefficient.....................................35
4.3TherelationshipbetweenmaterialTortuosityandabsorptioncoefficient..................................36
4.4TherelationshipbetweenmaterialViscousCharacteristicLength(um)andabsorption
coefficient..............................................................................................................................................36
4.5TherelationshipbetweenmaterialThermalCharacteristicLength(um)andabsorption
coefficient..............................................................................................................................................37
4.6Thematchingresultofthefiniteelementmodelresultandtheimpedancetubeexperiment
result......................................................................................................................................................38
4.7Theinfluenceofmaterialthicknessonsoundabsorptioncoefficient.........................................40
5.CONCLUSIONANDFURTHERWORK......................................................................................41
IV
5.1Conclusion......................................................................................................................................41
5.2Recommendationforfutureresearch............................................................................................42
REFERENCES.....................................................................................................................................43
APPENDIX...........................................................................................................................................46
AppendixAFiniteelementmodeldata...............................................................................................46
AppendixBImpedancetubeexperimentdata....................................................................................53
V
List of Tables
Table1:Acousticabsorptioncoefficientofpolyurethanefoam
Table2:SummaryofJCAparameters
Table3.JCAModelcoefficientsofsevenmaterialsanalyzedbyfiniteelementmodel
Table4:Materialcharacteristicsmatchedbythefiniteelementanalysismodelaccordingtothe
experimentalresultsoftheimpedancetube
Table5:Dataofmaterial1simulatedbythemodel
Table6:Dataofmaterial2simulatedbythemodel
Table7:Dataofmaterial3simulatedbythemodel
Table8:Dataofmaterial4simulatedbythemodel
Table9:Dataofmaterial5simulatedbythemodel
Table10:Dataofmaterial6simulatedbythemodel
Table11:Dataofmaterial7simulatedbythemodel
Table12:DataofFM100,Thick=0.1msimulatedbythemodel
Table13:DataofFM50G-GThick=0.05msimulatedbythemodel
Table14:DataofFM50G-GThick=0.1msimulatedbythemodel
Table15:DataofFM50G-GThick=0.15msimulatedbythemodel
Table16:DataofFM50G-WThick=0.05msimulatedbythemodel
Table17:ExperimentaldataofimpedancetubeofmaterialFM100
VI
List of Figures
Figure1:Soundprocessingprocessofsound-absorbingmaterials
Figure2:Thereflectionofsoundwavesonthewallsoftheanechoicchamberisminimized
Figure3:Two-dimensionalgridimage
Figure2:Thereflectionofsoundwavesonthewallsoftheanechoicchamberisminimized
Figure3:Two-dimensionalgridimage
Figure4:Megaserver’spatentedsoundabsorptionsystem
Figure5:Thesound-absorbingmaterialsparticipatinginthetest,fromlefttorightareFM100,
FM50G-G,FM50G-W
Figure6:Geometricmodelingofimpedancetube
Figure7:EngineeringDataoftheimpedancetubemodel
Figure8:Modelingprocessdiagramofimpedancetube
Figure9:ElementsizedistributionofModel
Figure10:MaterialFM50,soundpressuredistributiondiagramat2600hz
Figure11:Structureofporousmaterials
Figure12:SketchofB&KLiboinstallation
Figure13Experimentalinstrumentdiagramofimpedancetube
Figure14:Sketchoftheexperimentaldevice
Figure15:Theinfluenceoffluidresistivityonfluid(fluidresistivity=2000,7000,12000)
Figure16:TheinfluenceofPorosityonfluid(Porosity=0.8and0.9)
Figure17:TheinfluenceofTortuosityonfluid(Tortuosity=1.5and2.5)
Figure18:TheinfluenceofViscousCharacteristicLengthonfluid(ViscousCharacteristic
Length=50and200um)
Figure19:TheinfluenceofThermalCharacteristicLengthonfluid(ThermalCharacteristic
Length=200and800um)
Figure20:MatchingresultofimpedancetubeexperimentofmaterialFM100withfiniteelement
model
Figure21:MatchingresultofimpedancetubeexperimentofmaterialFM50G-Gwithfinite
elementmode
Figure22:MatchingresultofimpedancetubeexperimentofmaterialFM50G-Wwithfinite
elementmodel
Figure23:TherelationshipbetweenthesoundabsorptioncoefficientandfrequencyofFM50with
differentthicknesses
Figure24:Therelationshipbetweenthefrequencyofmaterial1andthesoundabsorption
coefficient
Figure25:Therelationshipbetweenthefrequencyofmaterial2andthesoundabsorption
VII
coefficient
Figure26:Therelationshipbetweenthefrequencyofmaterial3andthesoundabsorption
coefficient
Figure27:Therelationshipbetweenthefrequencyofmaterial4andthesoundabsorption
coefficient
Figure28:Therelationshipbetweenthefrequencyofmaterial5andthesoundabsorption
coefficient
Figure29:Therelationshipbetweenthefrequencyofmaterial6andthesoundabsorption
coefficient
Figure30:Therelationshipbetweenthefrequencyofmaterial7andthesoundabsorption
coefficient
Figure 31: The relationship between the frequency of the material FM100 and the sound
absorptioncoefficient
VIII
List of Abbreviations and Acronyms
ISO:InternationalOrganizationforStandardization
FEM:FiniteElementMethod
JCA:Johnson-Champoux-AllardModel
ECM:electromagneticcompliance
IX
List of Symbols
Hz-hertz
dB-decibel
m-Meter
Kg-kilogram
X
1. INTRODUCTION
1.1 Background
An anechoic chamber is an acoustic laboratory that minimizes the reflection of internal sounds
and noise from the outside. The building itself and the thick masonry walls and mufflers in the
ventilation ducts in the anechoic room can eliminate external noise. (Even the anechoic room
must have an outlet for air to flow, otherwise, it will endanger the health of the staff inside).
“Generally, the surface of the room can be covered with a blanket or made of horizontal and
vertical wedge-shaped sound-absorbing materials, which can reduce the reflection of sound to
one-thousandth [1].” “In this case, the anechoic chamber can be used to study free-space
unobstructed acoustic experiments, and to obtain the true absorption and scattering
characteristicsofsoundwithoutinterferencefromsoundreflection[2].”
“The sound-absorbing material used in the anechoic chamber requires a sound absorption
coefficient greater than 0.99. The gradual absorption layer is generally used, usually with a
wedge or cone structure, and glass wool is used as the sound-absorbing material. The main
point of the sound-absorbing structure is the sound-absorbing material on the wall! It uses a
porous(orfibrous)materialtomakeaconeorspike-shapedsound-absorbingbody[3].”Dueto
the gradual transitional nature of the sound absorption layer, the acoustic impedance of the
material can be well-matched with the air's acoustic impedance. When the sound wave is
incident from the tip, the stream enters the sound absorption body and is efficiently absorbed.
Itsessenceistocreateanapproximatefreefieldspaceforthestudyoftheacoustic.
Because the most important thing in Anechoic chamber design is to determine the sound-
absorbing materials needed for the anechoic chamber. We evaluated the sound absorption of
polyurethane foam as a wide and versatile porous material. The most important acoustic
parameterofporous materialsistheabsorptioncoefficient.Accordingtoit,these materialsare
classified as absorbing or reflecting. The absorption coefficient can be defined as the
relationship between the sound energy absorbed by a material and the total incidence that
strikes it. This coefficient is limited between0 for non-absorbent materials and 1for complete
absorption. In order to study the sound absorption coefficient of sound-absorbing materials,
we used impedance tubes to measure the existing materials FM100, FM50 G-G and FM50G-
W. But in order to be able to study unavailable materials, this article introduces a three-
dimensional finite element analysis method for predicting the sound insulation capability of
polyurethane foam as a passive soundabsorber. The focus of this article is tomodel the three-
dimensional impedance tube with the finite element method. In order to study the sound
1
absorptionperformance of this porousmaterial, the finiteelement method(FEM)isusedhere.
By establishing a finite element model, the relationship between sound absorption coefficient
andfrequencyisstudied,andtheinfluenceofmeshsizeonsoundabsorptionqualityisstudied.
Finally, the finite element results are compared with the impedance tube experiment results to
establish that themodel canrunwell sothat the model canbe usedtosimulate other materials
thatcannotbeobtained.
1.2 Research Objectives
The main purpose of this project is to determine the most suitable indoor wall material for the
anechoicroom
1. According to the sound treatment process of the sound-absorbing material shown in
Figure 1, it can be known that if the reflection of sound to the material is effectively
increased, the sound can be greatly reduced back to the room. According to this
characteristic, determine the most suitable sound-absorbing material in the anechoic
chamber.
Figure1:Soundprocessingprocessofsound-absorbingmaterials
2. The finite element method (FEM) is used to study the sound absorption performance of
the determined sound-absorbing material. By establishing a finite element model, the
relationship between sound absorption coefficient and frequency is studied, and the
influenceofmeshsizeonsoundabsorptionqualityisstudied.
3. Researchtheexperimentaldataofimpedancetubeonexistingmaterialsobtainedfromthe
laboratory.
2
4. Finally, the finite element results are compared with the impedance tube experiment
results to establish that the model can run well so that the model can be used to simulate
othermaterialsthatcannotbeobtained.
1.3 Study protocols
1. Firstly,some ISOstandardsforanechoicchamberdesignshouldbedetermined;inaddition,
some information on anechoic chambers or anechoic chamber designs in recent academic
literatureshouldbeidentified.
2. Find suitable sound-absorbing materials and conduct finite element analysis on the
materials. Suchas porosityresistingtortuositymaterialmodelparametersadjustedtomatch
the published tentative date will need to be. Moreover, it compares with exposed walls and
differentmaterials.Finally,verificationresultsinthebestsound-absorbingcontent.
3. According to the results obtained in the above steps, use ANSYS to complete the anechoic
chamber's modelling. ("ANSYS software is a large-scale general finite element analysis
(FEA)softwaredevelopedbytheAmericanANSYScompany[4].")
4. The finite element analysis results are matched with the experimental results obtained from
the impedance tube experiment, verifyingthat the ANASYS model canbe used tosimulate
sound-absorbingmaterialsandexplorethepropertiesofthematerials.
1.4 Thesis Structure
Thestructureofthisarticleisasfollows:
Chapter 1 is an introduction, introducing the background required for the design of the
anechoicroomandtheoriginalcontentofthispaper.
Chapter 2 is a literature review, which mainly studies the characteristics of the anechoic
chamber andvarious standards requiredfor the constructionof the anechoic hall.And how does
the anechoic room reduce noise? It also introduces professional terms related to an anechoic
chamber. A porous sound-absorbing material was also studied. After comparing the documents,
a cost-effective sound-absorbing cloth, polyurethane sponge, was determined. Also considered,
themethodusedtostudymaterials-finiteelementanalysis.
Chapter 3 is a method, here is the method used to study the characteristics of sound-absorbing
3
materials in this research. Including finite element analysis method, impedance tube experiment
method.Thispartalsogivestheexperimentalstepsandresultsofthetwomethods.
Chapter4istheresultsanddiscussionandcomparestheresultsthathave beenobtainedwiththe
researchofothers.Andevaluatetheresultsobtained.Togetareasonableconclusion.
Chapter 5 is the Conclusion. It summarizes the full text and clearly shows the results. Chapter 7
isreferenced,whichwillintroducethedocumentsusedinthisthesis.
2. LITERATURE REVIEW
2.1 A Study of Anechoic chamber
For those entering the anechoic room for the first time, it is unaccustomed to it. It is entirely
differentfrom the externalauditoryfeelings. There isno echoof high-five speech.The soundof
the friction of the underwear while walking is unprecedentedly clear. Without saying anything,
it seems quiet here to hear his blood flowing. In this tranquil environment, the first contact with
theanechoicroomwillimmediatelyfeellonelinessandslightfear[5]
The sound absorption material used in the anechoic chamber requires a sound absorption
coefficient higher than 0.99. Generally, a continuous absorption layer is used, and the tine or
cone structure is commonly used, andglass wool is used as the sound-absorbing material, and
softfoamplasticisalsoused.
Since the 1940s, the principle of gradual transition has been applied to make porous (or
fibrous) materials into cone-shaped or spike-shaped sound-absorbing bodies, collectively
called sound-absorbing spikes. When the sound wave is incident from the tip, due to the
gradualtransitionof the sound-absorbinglayer,the acoustic impedance ofthe material andthe
air impedance can be matched well, so that the sound wave is introduced into the sound-
absorbing body and is efficiently absorbed. So far, high-quality anechoic chambers at home
andabroadhaveadoptedaspikestructureasasound-absorbingbody.
The sound absorption characteristics of the sound absorption spike are related to the length of
the peak, the filling material, and the depth of the cavity. The longer the period of the split
under the same article, the better the low-frequency sound absorption performance of the
separation. Adjusting the depth of the cavity can also effectively improve the spike structure's
4
low-frequencysoundabsorptioncharacteristics.
The figure below demonstrates the mechanism of minimizing reflectionafter soundwaves are
incident on the surrounding wedge in the anechoic chamber. W in the figure shows that the
incident sound wave I is incident on the wall of the anechoic room. The blue area is a wall
composedofaseriesofwedgesWofheight H.Whenthesoundwave hitsthewall,aseriesof
reflected waves R will be generated, which in turn will be in the gap of the air A (this bounce
may (at least temporarily) produce a standingwave mode inA. The soundenergy of the wave
R will pass through the air.The molecular viscosity (especially near corner C) dissipates [5].
Besides, when using foam to make a wedge, another dissipationmechanism occurs duringthe
wave/wall interaction [6]. Therefore, when the reflected wave R escapes the gap A (and
returns to the sound source) along the I direction, the component R ′ decreases significantly.
Evenif this interpretationis two-dimensional, it is representative andsuitable for practical use
inanechoicchambersThree-dimensionalwedgestructure.[7]
Figure2:Thereflectionofsoundwavesonthewallsoftheanechoicchamberisminimized[8]
Generally, ifthesoundpressure generatedinthepoint soundsource inthe freefieldshouldbe
inversely proportional to the distance from the sound source, it can be determined that the
performance of the anechoic chamber is satisfactory. The main index used to measure the
performanceoftheanechoicroom.Ingeneral,acoustictests,thisdeviationisrequiredtobeno
higher than± 1dB; formicrophone calibration, this deviationisnecessarytobe nohigherthan
±0.1dBaroundthecalibrationdistance[9].
Thecharacteristicsoftheanechoicroomaremainlyreflectedinthefollowingpoints:
1. Freefieldspace
5
The anechoic chamber's primary function is to provide a semi-free-field space or free-field
space for acoustic testing. The open field means that when sound waves propagate in an
infinitelylarge area,there is noreflector or reflectingsurface. The free fieldradiusis anindex
usedtomeasurethesize oftheopenfield.Ina well-designedanechoicchamber,theopenfield
radiusshouldbe1.0mfromthecenterpointtothetip[10,11].
2. Backgroundnoise
Another function of the anechoic chamber is to provide a low background noise environment
to meet the requirements of the test environment. In the test frequency range, the background
noise level is at least 6dB more economical than the sound pressure level of the measured
soundsource,preferably12dBlower[9,10].
3. Cutofffrequency
In the design of an anechoic chamber, the lowest frequency with a spiked sound absorption
coefficientof0.99isusuallycalledthecutofffrequency.Whenthesoundabsorptionsystemof
thewallcanguarantee99%ofthesoundabsorptioncoefficient,itcanensurethat theanechoic
room meets the free field conditions above the cutoff frequency. Measurements below the
cutoff frequency can be corrected according to ISO 3746 and ISO 3747 standards. For
example, in a 10 × 10 × 10m laboratory,a 1m long sound-absorbing slab is laid on each side,
anditslow-frequencycutofffrequencycanreach50Hz[9,10].
Up to 125Hz frequency can be expanded to 50Hz anechoic room identification method
according to the national standard ISO 3746 and national standard GB6882-2008 'Acoustics
--- Determination of noise source sound power': anechoic room and semi-anechoic room
precision method. The free field identification method specified in the anechoic chamber is
tested. That is, under 125Hz and above 4000Hz, 1/3 octave center frequency interval single
frequency signal is used, and between 125Hz and 4000Hz, 1/1 octave center frequency
interval single frequency signal is used. The measured sound pressure level and pure sound
aremeasured—thedifferencebetweenpressurelevels[9,11].
According to this, according to the maximum allowable difference stipulated in ISO3746 and
GB6882-2008,theallowablemeasurementradiusandthefreeareaoftheopensoundfieldthat
meet the standard can be determined. The maximum permissible difference between the
measured sound level and the theoretical sound level specified in ISO3745 and GB6882.
Acoustic room (semi-anechoic room) acoustic performance parameters Semi-anechoic room
design standard ISO3746 and GB6882-2008 cutoff frequency 125Hz (can be extended to
6
50Hzaccordingtorequirements)noise floor16dB(11dB withuniquedesign) 3.The internal
dimensionsaredesignedaccordingtoneedsandstandards[9,11].
2.2 A study of Porous sound-absorbing material
Due to the lack of understanding of noise control methods, the sound absorption properties and
soundinsulationpropertiesofmaterialsareoftenconfusedascompletelydifferentconcepts.The
difference between the sound absorption properties of materials and the sound insulation
propertiesisthatthesoundabsorptionpropertiesrefertotheabilitytoconvertsoundenergyinto
other energy when the sound source contacts the material, with the purpose of reducing the
reflected sound energy. The sound insulation properties of a material refer to the size of the
transmitted sound energy that the material transmits from one side of the material to the other
side of the incident sound source, and the purpose is to make the transmitted sound energy
smaller. There are also big differences between the two materials in terms of equipment. The
sound-absorbing material reflects little incident sound energy, which means that sound energy
can quickly enter and penetrate the material. Acoustic materials with such properties are typical
porous sound-absorbing materials, which are usually foam, particles or fiber materials in the
process of forming a porous structure. Its structural feature is that the content has some
interpenetrating micropores from the front to the inside, which means it has a specific
permeability. For soundinsulationmaterials,itisnecessarytopreventthetransmissionof sound
andreduce thetransmissionof soundenergy, sothis means thatitcannot beas loose,breathable
and porous as sound-absorbing materials. On the contrary, its content should be denser, such as
steel plates, lead plates, brick walls and other types of materials. In engineering, the objectives
andfocus of soundabsorptionprocessingand audioisolation processingare different.Reducing
the repetitive reflection of sound in the room is the purpose of sound absorption processing,
which is to use the sound-absorbing material covered on the indoor surface to reduce room
vibration and shorten the duration of reverberation. In the case of continuous noise, this
reductioninreverberationtimeismanifestedasareductionintheindoornoiselevel.Theunique
role of sound-absorbing materials is further embodied in the ability to shorten and adjust the
roomreverberationtime,andnoothermaterialcanreplaceit.Becausethevolumeoftheroomis
directly proportional to the reverberation time, the larger the volume of the building space, the
longer the reverberation time. Currently, it is usually necessary to adjust the reverberation time
through sound-absorbing materials. Therefore, acoustic materials usually refer to sound-
absorbing elements. Among many methods and methods to control noise pollution, sound-
absorbing materials are the most basic method that can be used to reduce noise, while porous
sound-absorbingmaterialsarethemostwidelyused.
7
Thesoundabsorptionmechanismofporousmaterialsismainly:
Whensoundwavespassthroughthesurfaceoftheporousmaterial,theairinthemicroporesis
excited to vibrate, and the relative motion between the sky and the solid ribs occurs. Due to
theviscosityoftheair,theviscousresistanceisgeneratedinthemicropores,sothatthekinetic
energy of the vibrating air is continuously converted into Thermal energy, thereby attenuating
soundenergy.
When the air is adiabatically compressed, heat exchange occurs between the sky and the
whole wall, and the sound energy is converted into heat energy. The rational absorption
spectrum characteristic curve of porous sound-absorbing materials can be obtained from
practical experience data. The overall trend is that when the frequency becomes larger, the
sound absorption coefficient also increases with the increase, and the sound absorption
coefficient gradually increases from a low rate to a high standard. A resonance absorption
peakanddifferentdegreesofupsanddowns.Belowtheresonancesoundabsorptionfrequency,
the sound absorption frequency characteristics are like the frequency characteristics of the
resonance sound absorption structure. Above the resonance sound absorption frequency, the
sound absorption coefficient fluctuates within the range between the peak and valley, that is,
with the rate, the amplitude of the fluctuation of the sound absorption coefficient gradually
decreases and tends to a value that does not change significantly with frequency. This shows
that the porous sound-absorbing material does not have a sound absorption upper limit
frequency, so it has better high-frequency sound absorption performance than the perforated
plateresonancesoundabsorptionstructure[12].
The porous material contains a lot of ultra-fine micropores and gaps or called capillary
structure,filledwithairbetweenthetwo.Whenthesoundwave isperpendicularlyincidenton
the surface of the porous material, part of it is reflected by the surface of the content, and the
otherpartistransmittedintothematerialthroughthecapillarythatistransparenttotheoutside.
The vibration of the sound wave entering the material causes the violent movement of the air
inthecapillary,causingittorubagainsttheholewall.Undertheactionoffrictionandviscous
force,partof the soundenergy isconvertedintoheatenergy, whichattenuates the soundwave
andweakensthereflectedsoundenergytoachievethesoundabsorptioneffect.Also,theairin
thecapillaryandtheheatexchange betweenthehole wallandthematerial cause heatloss and
also cause attenuation of sound energy. Therefore, the sound absorption effect of porous
materials is the result of the viscous force and friction force of air, and the heat conduction
betweentheskyandthematerialbetweenthecapillaries[13].
8
Poroussound-absorbingmaterialscanbedividedintoorganicsound-absorbingmaterials,such
as cotton fibre, felt, wood fibre board, polyester cotton and other Organic fibre materials;
inorganic sound-absorbing materials, such as slag wool, glass wool, perlite, and other
inorganicsound-absorbingmaterials; foammaterials, suchasfoamconcrete,foamplastic,and
other sound-absorbing foam materials; sound-absorbing building materials, such as absorbent
Acoustic stucco, microporous acoustic tiles, ceramic acoustic panels, etc. The new sound-
absorbing material not only has the excellent acoustic performance of flexible fibre-shaped
sound-absorbing materials (such as glass fibre wool) but also must have the stable mechanical
propertiesofothermud-powder-likesound-absorbingmaterials(suchasclaysoundabsorption)
[14].
Inorganic fibre materials such as rock wool, glass wool and slag wool have excellent sound
absorption performance, light capacity, non-combustible, non-corrosive, and thermal
insulation.
Andothercharacteristicsandthepriceisrelativelylow,makingitthemostwidelyusedsound-
absorbing material in acoustic engineering, but it is easy to break due to its soft quality,quiet
strength,andbrittlefibre.Intheconstructionandinstallationproject,fibredustwillbeformed
polluted environment. Therefore, in actual use, a covering material is used to prevent the
fibres from scattering. Commonly used are glass fibre cloth, as well as microporous veneer,
glass fibre felt, sprayed neoprene, and high perforation aluminium foil and other covering
materials. Most of these covering layers can maintain the sound absorption properties of glass
wool[15].
2.3 A study of Finite Element Method
The finite element method (FEM) is a modern computing method that has emerged in the rapid
development of electronic computers. In the 1950s, the finite element method was replaced for
thefirsttime inthefieldofcontinuummechanics. Throughcontinuousdevelopment, the objects
that can be analyzed by the finite element analysis method have also expanded from elastic
materials to plastics, viscoelasticity and composite materials. The finite element method will
develop the research scope from statics to dynamics, stability and flow problems; The elastic
planeproblemextendstotheplateandshellproblemandthespaceproblem[16].
Finite elements are those discrete elements that can be combined to represent the actual
continuous domain. The concept of finite element analysis has actually been proposed long
ago. For example, when calculating the perimeter of a ring, a polygon (a finite number of
9
linear factors) can be used to approximate a circle. The finite element method was originally
used to calculate the structural strength of the aircraft, but because of its convenience,
practicality and effectiveness, it has aroused great interest. Scientists use it to solve
engineeringproblems.Withtherapiddevelopmentandpopularizationofcomputertechnology
and the rapid development of finite element method, it can be used not only to analyze
engineering strength but also to calculate almost all fields of science and technology. It has
becomeacolorful,widelyused,practicalandeffectivenumericalanalysismethod.[17].
The operating principle of FEA is to simulate real physical systems by using mathematical
approximation methods, such as: the load and geometric characteristics of objects. By using
interactive and simple elements, a real system with infinite unknowns is transformed into a
systemwithfiniteunknowns[17].
In the process of solving problems, finite element analysis is to replace complex problems
with simple problems and then solve them. In the solution process, it is to understand the
things to be studied as composed of many small interconnected sub-domains that it considers
finite elements. Assuming that when each unit has a suitable (simpler) approximate solution,
the analysis of the approximate solution can reduce the overall satisfactory results and get the
final answer. However, because this method turns the elements of the actual problem into
approximate solutions, this solution is not completely accurate, and the answer is an
approximate solution. Since most practical problems cannot obtain accurate answers
completely, the finite element analysis method can not only adapt to various complicated
shapes but also have high calculation accuracy. Therefore, the finite element analysis method
isaneffectiveengineeringanalysismethod.[17].
Necessarystepsforfiniteelementanalysis:
Step1:Undertheconditionsgivenaccordingtotheactualproblem,whendefiningandsolving
themodel,therearethefollowingaspects:
Definition of geometric characteristics of practical problems: In solving practical problems, it
is necessary to determine the approximate physical properties and geometric characteristics,
element types, and material types of the research objects. In addition to this, it is necessary to
determine the load, the connectivity between each element, the function of things, the shape
(area,length)oftheelementsused,andtheboundaryconditions.[17].
Step2:Split
The region to be solved is divided into discrete sets of finite elements. The shape of the
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component (unit) is, in principle arbitrary. Two-dimensional problems generally ustriangular
elements or rectangular elements, and three-dimensional space can use tetrahedron or
polyhedron.Theverticesofeachunitarecallednodes(ornodes)[18].
Figure3:Two-dimensionalgridimage[18]
Step3:Unitanalysis
Performing slice interpolation, expand the unknown function at any point in the division unit
with the shape function in the division unit and the function value on the discrete grid point,
establishalinearinterpolationfunction[18]
Step4:Solvetheapproximatevariationalequation
The finite element method is used to disperse the continuum, and the numerical method is
used to solve various mechanical and physical problems by peaceful interpolation. The finite
elementmethoddispersesthecontinuumintofiniteunits.The structuralunitoftherodsystem
is each member. The unit of the continuum is the unitary body of different shapes (triangle,
quadrilateral, hexahedron, etc.). The field function for each element is a simple field function
that contains only a limited number of parameters and sets of unspecified nodes. Among the
field functions of these elements, the field function of the whole continuum can be roughly
represented. According to the energy equation or the weighted residual equation, a finite
number of algebraic equations with indeterminate parameters can be established, and the
numerical solution of the finite element method is as follows. It is obtained by solving this
discrete equation. The finite element method is used to solve linear and nonlinear problems.
Established various finite element models such as fitted, unadjusted, mixed, hybrid and semi-
fitted. The finite element method is very efficient, versatile and widely used. There are many
important or special programming systems for engineering design. Items Limited by
Computer Aided Design Technology. This method is also used in computer aided
manufacturing[18].
According to the existing literature review, several sound-absorbing materials will be
11
identified by finite element analysis and finite element analysis was performed on the sound-
absorbing materials using finite element analysis software. In addition, a suitable sound-
absorbingmaterialshouldbefinalized
2.4 Economic anechoic chamber material-polyurethane acoustic
sponge
As noise pollution is increasingly recognized as a serious and worldwide public health
problem. Therefore, the issue of noise control has received considerable attention. Therefore,
the need for sound-absorbing materials meets the requirements of low-cost, lightweight, and
wide-frequency absorption materials. Therefore, predicting the acoustic performance of noise
absorbers is crucial. Porous materials such as foam are often used in noise control. The same
foam is also suitable for the internal wall veneer of the anechoic room. Because this material
can generate air friction and viscous friction within the polymer battery and between adjacent
polymer chains, these foams canact as soundabsorbers by converting sound energy intoheat.
Insummary,polyurethaneacousticfoamisoneofthemostsuitablefoamsofthistype.
Polyurethane acoustic material, usually porous polyurethane foam, which combines the sound
absorption mechanism of general porous materials and the damping sound absorption
mechanismofflexiblematerials,hasgoodsoundabsorptionandsoundinsulationperformance,
and is a popular type. The new acoustic material has the following advantages compared with
commonly used fibrous sound-absorbing materials such as ultra-fine glass wool, rock wool,
slagwool,etc.:
1) Light weight, the density of polyurethane foam is very small, generally 10-200kg/N3,
whichisdifficulttoachieveformanyfibrousmaterials;
2) The sound absorption coefficient is high. The average sound absorption coefficient of
polyurethane foaminthe range of125-2000Hz canreachmorethan 0.50.The maximum
sound absorption coefficient of sound products in the middle and low frequency regions
canreachmorethan0.95;
3) Itiseasytoprocess,andthepolyurethanematerialiseasytoform,moldableand citable;
4) No dust pollution, is an environmentally friendly sound absorption and insulation
materialThisisalsounmatchedbymanyfibrousmaterials;
5) Waterproof,Moisture-proof,Moth-proof;
6) Awiderange ofadaptabilitynotonlycanbeuseddirectly,butalsocanbeattachedwitha
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varietyofcladdingmaterialsonthesurfacefordecorationPlace[19].
The acoustic performance of polyurethane foam acoustic materials is related to the open cell
type of foam materials. The absorption coefficient of open cell foam is larger than that of
closedcellfoam.Table1.
Table1:Acousticabsorptioncoefficientofpolyurethanefoam[20]
frequency/Hz 125 250 350 500 1000 2000 4000
Opentype 0.14 0.22 0.31 0.69 0.53 0.83 0.73
Closetype 0.12 0.18 0.20 0.27 0.19 0.63 0.22
With polyester acoustic sponge can absorb electromagnetic energy and convert it into heat
energy. This material can be used as the main wall material when constructing an anechoic
chamberwithaspecialformandthickness.
The absorption characteristic that can absorb electromagnetic waves originates from the loss
part of the complex dielectric constant A, which is caused by the carbon loading of the
polyurethane foam in the material of the anechoic chamber. In order to maximize the
absorption capacity, the dielectric absorption medium should be in a region where electrical
energy accounts for a large portion of the total field energy.With a metal-backed surface, the
electric field energy is zero on the metal surface and is maximized at a quarter wavelength
awayfromthemetalsurface.Due tothisbasic limitation,whendesigningadielectricabsorber
with good performance for electromagnetic compliance (EMC), its length at the lowest
operatingfrequencyisalwaysatleastaboutonequarterofthewavelength[21]
The main sound-absorbing material analyzed in this study is the lightweight inherent fire-
proof and sound-proof foam board from Mega sorber for construction applications:
Megasorber FM sound-absorbing board. The sound insulation board has excellent sound
insulation and heat insulation effects and is suitable for construction and engineering
applications because it is easy to handle, cut and install, and is very light. The FM panel uses
Mega sorbet ’ s patented sound-absorbing surface material, Soundmesh G8, to provide
maximum sound absorption, especially in the mid- and low-frequency range (US Patent
8167085, Canadian Patent 2674986, Australian Patent 200926197). The unique Soundmesh
G8 coating is very durable. It is essentially fireproof. Traditional fireproof facing materials
andsoundreflectingfilmfacings(suchasaluminumfoil,polyesterfilmandpolyurethanefilm)
13
have almost noorzeroandpreventnoise frombeingabsorbedbythefoambelow.In contrast,
Soundmesh G8 has been carefully designed and adjusted to maximize sound absorption [22].
According to these data, it has been proved that this material can have a better sound
absorptioneffect.Ifthefiniteelementmodelcanbeusedtosuccessfullysimulatethematerial,
itshowsthatthecompletedfiniteelementmodelissuccessful.
Figure4:Megaserver’spatentedsoundabsorptionsystem[22]
Figure5:Thesound-absorbingmaterialsparticipatinginthetest,fromlefttorightareFM100,
FM50G-G,FM50G-W
2.5 A study of Finite Element modelling of porous materials
The finite element model is a calculation model for finite element analysis. It provides all
necessary raw data for finite element calculation. The process of establishing a finite element
14
model is called finite element modeling. It is the key to the entire finite element analysis
process. Whether the model is reasonable or not will directly affect the accuracy of the
calculation results, the length of the calculation time, the size of the storage capacity, and the
completionofthecalculationprocess.[34]
Finiteelementmodelingsteps:
Problemdefinition
Before the finite element analysis, the shape, size, working condition, material type,
calculation content, general law of stress and deformation of the analysis object should be
carefully analyzed. Only by correctly mastering the specific characteristics of the analysis
object cana reasonable finite element model be established. Generallyspeaking, the following
points should be clarified when defining an analysis problem: structure type, analysis type,
analysis content, calculation accuracy requirements, model scale, and general laws of
calculationdata.
Geometricmodelestablishment
Whenbuildinga geometric model,you needtosimplify, modify, andprocessshapes andsizes
according to the specific characteristics of the object in order to adapt to the characteristics of
finite element analysis.A geometric model is a description of the shape and size of an
analytical object, also known as the geometric solution domain. It is abstracted according to
the actual shape of the object, but not completely copied. Therefore, the dimensional
characteristics, shape, and size of a geometric model may be exactly the same as the original
structure, or there may be some differences. In order to realize automatic network division, a
geometric model needs to be established in the computer. The representation of geometric
model in computer includes solid model, curved surface model and wire frame model. The
specific form is related to the structure type. For example, plate and shell structure adopts
curved surface model, space structure adopts solid model, and rod system adopts Wireframe
models,etc.
Unitselection
Before dividing the network, you must first determine which unit to use, including the type,
shape and order of the unit. Unit selection should be comprehensively considered based on
factors such as structure type, shape characteristics, stress and deformation characteristics,
accuracy requirements and hardware conditions. For example, if the structure is an irregular
space structure with a very complex shape, you should choose tetrahedral spatial solid
15
elements instead of pentahedral or hexahedral elements. If the accuracy requirements are
higherandthecomputercapacityislarger,youcanchoosethesecondaryortertiaryunit.Ifthe
structure is a relatively regular beam structure and the beam deformation is dominated by
bending deformation, it is more appropriate to choose non-coordinating elements than
coordinating elements. In addition, the selection of the unit type must be limited to the unit
library provided by the analysis software used, which means that only units supported by the
software can be used. In this sense, the richer the unit library of the software, the wider its
applicationrange,andthestrongerthemodelingfunction.
Unitcharacteristicdefinition
Inadditiontoshowingacertainexternalshape(grid),theunitshouldalsohaveasetofinternal
characteristic data required for calculation. These data are used to define material properties,
physicalproperties,auxiliarygeometricfeatures,cross-sectionalshapeandsize,etc.Therefore,
before generating the unit, we should first define various characteristic tables describing the
characteristicsoftheunit.
Meshing
Meshing (abbreviated as meshing) is the central task of establishing a finite element model.
The steps describedabove andbelow are allcarriedoutaroundmeshing. The rationalityof the
modelislargelydeterminedbythegridform.Therefore,subnettingisaverycriticalstepinthe
modeling process. It needs to consider many issues, such as the number of grids, density,
quality, layout, and displacement coordination. Networking is also the most workload and
time-consuming link in the modeling process. In order to improve the modeling speed,
automatic or semi-automatic network splitting methods are widely used. Automatic network
division refers to the automatic division of the grid by the computer through certain human
control based on the geometric model. The semi-automatic method is a human-computer
interaction method. It defines nodes and forms units by humans, and automatically numbers
nodes and units by software, and provides some auxiliary means to speed up the generation of
nodesandunits.
Modelcheckingandprocessing
Generally speaking, the mesh model divided by automatic or semi-automatic method cannot
be used for analysis immediately. Due to the complexity of the structure shape and the grid
generation process, there are more or less problems with the grid, such as poor quality,
overlapping nodes or elements, unreasonable numbering sequence, etc. These problems will
affect the calculation accuracy and time, or Produce unreasonable calculation results, or even
16
abort the calculation. Therefore, the grid model should be checked and dealt with accordingly
afterthenetworkisdivided.
Definitionofboundaryconditions
Themeshcombinationgeneratedbydividingthenetworkdefinesthenodeandelementdata.It
is not a complete finite element model, so it cannot be directly used for calculation. Boundary
conditions reflect the interactionbetween the analysis object and the outside worldand are the
manifestations of actual working conditions on the finite element model. Only when complete
boundary conditions are defined, can the required calculation results be calculated. For
example, when force and displacement constraints are imposed on the model, the deformation
and stress distribution of the structure can be calculated. The establishment of boundary
conditionsgenerallyrequires twosteps. One istoquantifythe actual operatingconditions, that
is,toexpresstheoperatingconditionsasmathematicalforms thatcanbedefinedonthemodel,
such as determining the distribution law of surface pressure, heat transfer coefficient of
convective heat transfer, and contact The surface contact stiffness, dynamic load action law,
etc.,this part of the workmay sometimes be verycomplicated, andoftenneedtorelyon some
test data. The second link is to define the quantified working conditions as the boundary
conditions on the model, such as element face force and edge force, inertial body force, and
convective heat transfer on the surface of the element. Whena reasonable gridform is divided
andthecorrectboundaryconditionsaredefined,acompletefiniteelementmodelisestablished.
Atthistime,thecorrespondinganalysisprogramcanbe calledtocalculatethemodel,andthen
the calculation results can be displayed and processed and research. However, for complex
analysis objects, due to many uncertain factors, it is sometimes impossible to model
successfully once through the modeling process described above, but through "modeling-
calculation-analysis, and comparison of calculation results. "Model revision" is an iterative
processtograduallymake themodelmorereasonable.Therefore,inthemodelingprocess,itis
necessary to conduct appropriate trial calculations and adopt modeling ideas ranging from
simpletocomplex,fromroughtoprecise.[35]
2.6 A study of Johnson-Champoux-Allard (JCA) Model
Johnson-Chamoux-Allard model is currently a generalized acoustic model that can accurately
describe the sound absorption characteristics of rigid framework porous metal materials in a
wide frequency range. The model contains five basic macro-acoustic parameters of materials.
At the same time, these five basic parameters have clear physical meanings. The five acoustic
parameter values are: Flow resistivity; Porosity; Tortuosity; Viscous characteristics lengths;
17
Thermalcharacteristicslengths.
Porosity
Porosity refers to the percentage of the volume of pores in the bulk material to the total
volume of the material in its natural state. Porosity includes true porosity, closed porosity and
pre-porosity. Another concept corresponding to the porosity of the material is the density of
the material. Density indicates the degree to which the material is filled with solids. It
quantitatively reflects the content of solids inside the material, and its effect on the properties
ofthematerialisjusttheoppositeof theporosity. Theporosityorcompactness ofthe material
directlyreflects the compactness of the material. A high porosity of a material indicates a low
degreeofcompaction.
Tortuosity
Tortuosityofporesisanimportantparameterdescribingtheseepagechannel.Thetortuosityis
defined as the ratio of the actual length of the seepage channel to the apparent length (macro
distance) passing through the seepage medium, that is, the true length of the particle's
trajectory in the channel when the seepage fluid particle passes through the medium unit
distance[36].
Flowresistivity
Flow resistivity directly reflects some structural characteristics of the material, and flow
resistance is used to establish the relationship between the structure of the material and some
of the acoustic characteristics of the material (such as: attenuation characteristics, sound
absorptioncharacteristics,etc.)
Viscouscharacteristicslengths
The viscous characteristic length (usually represented by the letter Λ) is a parameter used to
describe the viscous effect at medium and higher acoustic frequencies. This parameter has
beenintroducedbyJohnson,KoplikandDashen
Thermalcharacteristicslengths
The concept of thermal characteristic length is used to calculate the volume elasticity
coefficient of air in porous materials in the high frequency range, which is used to represent
theinfluenceofgeometricfactorsontheeffectivevolume elasticitycoefficientK.Thethermal
characteristiclength,usuallyrepresentedbyletter ′