ES434 2021 Assignment 2: Design Briefing (set by V.A.Shah and J. W. Gardner) Page 1 ES434 2021: ASICS, MEMS and Smart Devices Design, Layout & Simulation of a MEMS Capacitive Pressure Sensor Assignment 2 (Design Report set by V.A. Shah and J. W. Gardner) Submission Date: Monday, Week 17 Briefing This assignment is worth 30% of the module credits (4.5 Credits) in the form of a word report up to 2,000 words and software design files. The principle learning outcome is: “Design ASICS and MEMS through practical experience using typical modern Computer Aided Design software for this task” You will design and simulate a MEMS device using the commercial ASIC and MEMS designing software (Cadence virtuoso and Coventor MEMS+) and background information given in the module textbook and lecture notes. The word report (12 pt font; 1.5 line spacing) should be a comprehensive report on your design methodology and results, including figures of the simulations. Please zip together the computer software design files with your word report. The design files will be opened by the marker to clarify a result or check for plagiarism. Please ensure all files and folder structures are clear with no other unnecessary files. This should include a readme file with a description of the folder tree. Description of Assignment In your assignment, you will design a capacitive pressure sensor using the 45 nm generic design package. This sensor should measure ± 1 bar of pressure change with corresponding drive and sensing circuitry The output of the MEMS and ASIC will be an analogue signal that can be read by an Adafruit Feather (Figure 1, Adafruit Feather 328P - Atmega328P 3.3V @ 8 MHz – technical datasheet is provided). The MEMS chip should also be driven by the Atmega328P unit. Figure 1: Adafruit feather 328P. ES434 2021 Assignment 2: Design Briefing (set by V.A.Shah and J. W. Gardner) Page 2 Task 1 - Design Principle of Polysilicon MEMS Pressure Sensor The MEMS pressure sensor is made from a polysilicon diaphragm that can detect ± 1 bar of pressure change and its corresponding drive and sensing circuitry. Pressure sensors are used in a range of industries and applications, such as automotive, biomedical, aviation, etc. They have many different types and in this assignment, it is based on capacitive measurements. A basic capacitive pressure sensor, as shown in Figure 2, consists of: 1. A circular polysilicon diaphragm. 2. A silicon substrate with a capacitive plate. 3. A sealed cavity between the diaphragm and the plate that changes with pressure. The nature of this pressure sensor is described in the module textbook, the lecture slides and covered in seminar. (Note: Please familiarise yourself with this material.) Sub-components Create a circular pressure sensor with above shown parts using Coventor MEMS+. Use the processing steps in Figure 3 as an example. The dimensions of your design should correspond to preliminary capacitive calculations. It is expected that your report will contain these calculations and evidence of simulation and output response. This should accompany the explanation to device operation under analysis of variation in pressures (±1 bar) and dimensional design variation. Consider if the layout should have a reference MOS capacitor. Additional marks will be given if different and suitable diaphragm materials can be investigated and compared. In your report, you should be able to provide an explanation of your design with proofs such as figures, results and calculations. Both the design and the report need to be submitted and assessed before the deadline. Figure 2: an example of actual pressure sensor and its modelled equivalent. ES434 2021 Assignment 2: Design Briefing (set by V.A.Shah and J. W. Gardner) Page 3 Task 2 – Design of the ASIC Your ASIC should then take the sensor electrical model from MEMS+ then place it into cadence virtuoso for further design and simulation of the drive and readout circuitry for the sensor Consider if your design requires a drive source, amplification, buffer, timing and/or filtering. Any of these components should be simulated in cadence virtuoso to measure the maximum change of capacitance when experiencing ± 1 bar of pressure change at room temperature. An example circuit provided in the seminar is shown in Figure 4 for capacitive readout. (Note: the layout of an ADC is not needed as there is one provided by the Adafruit microprocessor unit). Layout your circuit as an ASIC chip with schematic driven layout in cadence. Run simulations to match the layout with schematic. Structure your components to minimise the area size. In your report, you should be able to provide an explanation of your design with proofs such as figures, results and calculations. Both the design and the report need to be submitted and assessed before the deadline. Figure 3: MEMS+ Processing Steps. ES434 2021 Assignment 2: Design Briefing (set by V.A.Shah and J. W. Gardner) Page 4 Task 3 – Application specific packaging and costing of the ASIC and MEMS Estimate the cost of your MEMS and ASIC chips based upon a standard Europractice MPW run. (Please use the ON Semi 0.35 μ C035 standard price list for mm2/euro given, https://europractice-ic.com/prices-2021/). Please comment on the type of integration and packaging which you could incorporate the ASIC and MEMS together. Try to estimate also the cost to mount, wire-bond and mount in your chosen chip carrier. Estimate the power consumption of your MEMS ASIC chip and comment on this. Discuss the implementation of this MEMS chip in a real-world application and any issues that could affect its performance and accuracy. Figure 4: Possible sensing circuits to feed into the microcontroller ADC. (Yoo, Y.; Choi, B.- D. Readout Circuits for Capacitive Sensors. Micromachines 2021, 12, 960 Y, Zhang, Journal of Microelectromechanical Systems, vol. 27, no. 4, pp. 667-676, Aug. 2018.) ES434 2021 Assignment 2: Design Briefing (set by V.A.Shah and J. W. Gardner) Page 5 Design Criteria & Marking Strategy This is a semi-open ended design brief as you can decide the size of the MEMS sensor in addition to the ASIC drive/sense circuitry that you want to use. In your answer, you are expected to describe your design, give the preliminary design calculations, and simulations performed to verify and correct the design so that its expected behaviour is compared to the simulation. Your reports will be marked in the following categories: 1. MEMS Pressure sensor design, simulations and discussion (MEMS+) (30%). 2. Circuit design, simulations and discussion of the ASIC chip (Virtuoso) (30%) 3. Combination design and simulations with layouts (20%) 4. Intellectual discussion/cost & power analysis/practical considerations (20%) Dr Vishal Shah and Prof Julian Gardner November 2021
欢迎咨询51作业君